Metal Works

Design and Planning - The process starts with the design of the steel structure or product. Engineers and designers use computer-aided design (CAD) software to create detailed plans, including dimensions, specifications, and assembly instructions.Material Selection - Different types of steel, such as carbon steel, stainless steel, and alloy steel, are chosen based on the project’s requirements. The choice of steel affects the strength, durability, and corrosion resistance of the final product.Cutting - Steel sheets or bars are cut into the desired shapes using various cutting methods, such as sawing, shearing, plasma cutting, or laser cutting. This step is essential to create the individual parts needed for assembly.Forming and Shaping - Steel parts may undergo processes like bending, rolling, and stamping to achieve the required shapes and sizes. Press brakes and rolling machines are commonly used for these tasks.Welding- Welding is a crucial process in steel fabrication that involves joining steel parts together using heat and/or pressure. Different welding techniques, such as arc welding, MIG (Metal Inert Gas) welding, and TIG (Tungsten Inert Gas) welding, are used based on the project’s requirements.Machining - Machining processes, such as drilling, milling, and grinding, are employed to create holes, threads, and smooth surfaces on steel components.Assembly - Once individual parts are ready, they are assembled according to the design plans. This may involve welding, bolting, or other methods to create the final structure or product.Surface Treatment - Surface finishing techniques, like painting, galvanizing, or powder coating, are applied to protect the steel from corrosion and enhance its appearance.Quality Control - Throughout the fabrication process, quality control checks are conducted to ensure that the fabricated components meet the required standards and specifications.Transportation and Installation - After fabrication, the components are transported to the project site and assembled or installed. This step requires careful coordination to ensure that the parts fit together seamlessly.

Design and Programming- A computer-aided design (CAD) software is used to create the design for the desired cut. The design is then converted into a digital file format (usually DXF or similar) that the CNC plasma cutting machine can read.Loading the Design- The digital design file is loaded into the CNC control software of the plasma cutting machine.Material Preparation- The metal sheet or plate to be cut is prepared and placed on the cutting table. The table may include features like suction systems to hold the material in place during cutting.Setting Parameters- The operator sets various cutting parameters such as cutting speed, gas flow rates, and torch height based on the type of metal and thickness being cut.Start and Control- Once the machine is ready, the operator initiates the cutting process through the CNC control software. The software sends commands to the machine’s motors and torch control to follow the path defined in the digital design file.Plasma Torch Ignition- The plasma torch is ignited and generates an electric arc between the electrode and the nozzle. This arc ionizes the gas (often a combination of compressed air and inert gases) passing through the nozzle, creating a plasma jet.Material Cutting- The high-energy plasma jet heats and melts the metal at the cutting point, while a high-velocity gas blows away the molten metal, creating a precise and clean cut.CNC Control- The CNC control software continuously adjusts the torch height and speed based on the design, ensuring consistent and accurate cutting even on irregular surfaces.Completion and Unloading- Once the cutting is complete, the torch is turned off, and the machine completes the programmed path. The cut part remains on the table for unloading.

Components of a Shearing Machine-Blade- The cutting tool of the shearing machine. It can be a straight blade for straight cuts or a shaped blade for curved or irregular cuts.Hold-Downs- These are clamps or mechanisms that hold the material firmly in place during the cutting process to prevent movement and ensure accurate cuts.Backgauge- A positioning device that helps control the depth and position of the cut. It can be manually adjusted or controlled through automation.Frame- The main structure of the machine that supports the blade, hold-downs, and other components.Types of Shearing Machines-Mechanical Shears- These shears use a mechanical system, often with a foot pedal or hand lever, to apply force to the blade for cutting. They are suitable for light to medium-duty cutting operations.Hydraulic Shears- Hydraulic shearing machines use hydraulic systems to generate the force needed for cutting. They offer greater cutting power and are capable of handling thicker and tougher materials.Pneumatic Shears- Pneumatic shears use compressed air to drive the cutting action. They are suitable for lighter cutting tasks and are often used when portability is important.Guillotine Shears- Guillotine shears have a straight vertical blade that moves vertically to cut the material against a fixed blade. They are named after the similar action of a guillotine.Swing Beam Shears- Swing beam shears have a hinged or swinging blade that moves in a curved path to make the cut. They are known for their precision and are often used for high-quality cuts.Variable Rake Shears- These shears allow the angle of the blade to be adjusted, which helps optimize the cutting process for different materials and thicknesses.CNC Shears- Computer Numerical Control (CNC) shears are automated and controlled by computer programs. They can perform complex cutting patterns and are highly accurate.

Coating differs from electroplating in that it's performed by electrostatically applying a free-flowing powder to a surface, then curing it under heat but unlike electroplated surfaces, powder coated surfaces are essentially covered in paint and not metal.

0 - 1500 mm

10000 kg

0.30 - 3.5 mm

508 mm

Over the years, we’ve been trained to believe that to protect something we had to sacrifice some of its aesthetic value. Many coating options available limit the final look of a product but powder coating breaks that mold. We offer a huge selection of primer coats, clear coats, textured surfaces and colors that will not only protect your product but enhance the visual appeal as well. Better yet, it’s environmentally friendly with negligible amounts of volatile organic compounds (VOCs) released in to the air, and reclaimable materials. We work with manufacturers every day to powder coat their products, increasing their durability, aesthetics and value.

Large-scale engineering projects often require Design for Assembly. As part of our commitment to socially-responsible engineering, we provide this service for all clients who require it. Our team is flexible and takes all environmental considerations into account to maximize productivity.

Gears can be manufactured by a variety of processes. As a general rule, machining is applied to achieve the final dimensions, shape and surface finish in the gear. As part of our commitment to socially-responsible engineering, we provide this service for all clients who require it. Our team is flexible and takes all considerations into account to minimize flaws.

Fabrication is the creation of metal structures by cutting, bending and assembling processes. It is a value-added process involving the creation of machines, parts, and structures from various raw materials. We provide clients with an expert engineering team equipped with diverse skills to meet various challenges across industries.

Future steel offers superior laser Cutting services that can operate on a wide range if material from mild steel and stainless steel, brass and copper. Also we provide CNC Milling & Turning of all materials including Stainless Steel, Mild Steel, Copper, Brass etc. at competitive prices.

Our Custom Metal Furniture can applicable for all hotel banquet halls, Chinese and western restaurants, and dining and recreational places. Metal furniture can upholstered as per customer choice of leather and fabric. We are also specialized in fabrication of Frames and Legs for the Tables and Furniture as per the client design.

We do Architectural metalwork which is also the design, fabrication and installation of aesthetically-pleasing metal structures and components. It's where function and structure meet art and design.

Supply, Fabrication and Paintings MS DIP Trays

The Foundry casters to the equipment of engineering sectors namely marine Eng., Crushing Industries, Process Industries, Oil Industries, Process Indutries etc. We also have facilities for heat treatment cycle for nitriding, hardening normalizing and annealing cycles. Aluminium Casting, Bronze Casting, Iron Casting.

We give life to your imaginations and thoughts by coming up with the best of these solutions by offering a varied range of products that would meet your reuirements. Competitive pricing, world class workmanship, quick turnaround time and prompt delivery – with these key factory also to support our expertise, we belive that we can make all your big dreams come true.

#8 & #4 Polishing Services

Stainless Steel

Pipe

At Hidayath, we offer specialized polishing services for stainless steel (SS) pipes. Our solutions improve the look, strength, and corrosion resistance of SS pipes and tubes. This makes them perfect for construction, architecture, food processing, marine, and oil & gas industries. Mirror Finish (High-Gloss)

Square, Rectangular, Round, Oval

Hairline, Mirror, Brush

Stainless Steel

Tube

Stainless Steel

Sheet

Metal etching from Hidayath uses a precise method for marking and engraving metals. This process offers long-lasting, detailed, and permanent designs on various metal surfaces. They provide etching and engraving services for stainless steel, brass, copper, and aluminum. Metal etching and engraving work well for the automotive, aerospace, mining, commercial, and mechanical industries. Width 1200 mm, Max Length of 2650 mm, Stainless Steel, 0.7 up to 2 mm thickness

Stainless Steel, Carbon Steel, Brass, Aluminium, Galvanized Iron, Copper

Hidayath offers the latest TRUMPF laser cutting solutions for modern manufacturing needs. For high-precision 2D cutting or complex 3D laser cutting, our machines offer great accuracy, speed, and reliability.