Metal and Metallurgy Services in UAE

The Foundry casters to the equipment of engineering sectors namely marine Eng., Crushing Industries, Process Industries, Oil Industries, Process Indutries etc. We also have facilities for heat treatment cycle for nitriding, hardening normalizing and annealing cycles. Aluminium Casting, Bronze Casting, Iron Casting.

We give life to your imaginations and thoughts by coming up with the best of these solutions by offering a varied range of products that would meet your reuirements. Competitive pricing, world class workmanship, quick turnaround time and prompt delivery – with these key factory also to support our expertise, we belive that we can make all your big dreams come true.

Supply, Fabrication and Paintings MS DIP Trays

Design and Planning - The process starts with the design of the steel structure or product. Engineers and designers use computer-aided design (CAD) software to create detailed plans, including dimensions, specifications, and assembly instructions.Material Selection - Different types of steel, such as carbon steel, stainless steel, and alloy steel, are chosen based on the project’s requirements. The choice of steel affects the strength, durability, and corrosion resistance of the final product.Cutting - Steel sheets or bars are cut into the desired shapes using various cutting methods, such as sawing, shearing, plasma cutting, or laser cutting. This step is essential to create the individual parts needed for assembly.Forming and Shaping - Steel parts may undergo processes like bending, rolling, and stamping to achieve the required shapes and sizes. Press brakes and rolling machines are commonly used for these tasks.Welding- Welding is a crucial process in steel fabrication that involves joining steel parts together using heat and/or pressure. Different welding techniques, such as arc welding, MIG (Metal Inert Gas) welding, and TIG (Tungsten Inert Gas) welding, are used based on the project’s requirements.Machining - Machining processes, such as drilling, milling, and grinding, are employed to create holes, threads, and smooth surfaces on steel components.Assembly - Once individual parts are ready, they are assembled according to the design plans. This may involve welding, bolting, or other methods to create the final structure or product.Surface Treatment - Surface finishing techniques, like painting, galvanizing, or powder coating, are applied to protect the steel from corrosion and enhance its appearance.Quality Control - Throughout the fabrication process, quality control checks are conducted to ensure that the fabricated components meet the required standards and specifications.Transportation and Installation - After fabrication, the components are transported to the project site and assembled or installed. This step requires careful coordination to ensure that the parts fit together seamlessly.

Design and Programming- A computer-aided design (CAD) software is used to create the design for the desired cut. The design is then converted into a digital file format (usually DXF or similar) that the CNC plasma cutting machine can read.Loading the Design- The digital design file is loaded into the CNC control software of the plasma cutting machine.Material Preparation- The metal sheet or plate to be cut is prepared and placed on the cutting table. The table may include features like suction systems to hold the material in place during cutting.Setting Parameters- The operator sets various cutting parameters such as cutting speed, gas flow rates, and torch height based on the type of metal and thickness being cut.Start and Control- Once the machine is ready, the operator initiates the cutting process through the CNC control software. The software sends commands to the machine’s motors and torch control to follow the path defined in the digital design file.Plasma Torch Ignition- The plasma torch is ignited and generates an electric arc between the electrode and the nozzle. This arc ionizes the gas (often a combination of compressed air and inert gases) passing through the nozzle, creating a plasma jet.Material Cutting- The high-energy plasma jet heats and melts the metal at the cutting point, while a high-velocity gas blows away the molten metal, creating a precise and clean cut.CNC Control- The CNC control software continuously adjusts the torch height and speed based on the design, ensuring consistent and accurate cutting even on irregular surfaces.Completion and Unloading- Once the cutting is complete, the torch is turned off, and the machine completes the programmed path. The cut part remains on the table for unloading.

Components of a Shearing Machine-Blade- The cutting tool of the shearing machine. It can be a straight blade for straight cuts or a shaped blade for curved or irregular cuts.Hold-Downs- These are clamps or mechanisms that hold the material firmly in place during the cutting process to prevent movement and ensure accurate cuts.Backgauge- A positioning device that helps control the depth and position of the cut. It can be manually adjusted or controlled through automation.Frame- The main structure of the machine that supports the blade, hold-downs, and other components.Types of Shearing Machines-Mechanical Shears- These shears use a mechanical system, often with a foot pedal or hand lever, to apply force to the blade for cutting. They are suitable for light to medium-duty cutting operations.Hydraulic Shears- Hydraulic shearing machines use hydraulic systems to generate the force needed for cutting. They offer greater cutting power and are capable of handling thicker and tougher materials.Pneumatic Shears- Pneumatic shears use compressed air to drive the cutting action. They are suitable for lighter cutting tasks and are often used when portability is important.Guillotine Shears- Guillotine shears have a straight vertical blade that moves vertically to cut the material against a fixed blade. They are named after the similar action of a guillotine.Swing Beam Shears- Swing beam shears have a hinged or swinging blade that moves in a curved path to make the cut. They are known for their precision and are often used for high-quality cuts.Variable Rake Shears- These shears allow the angle of the blade to be adjusted, which helps optimize the cutting process for different materials and thicknesses.CNC Shears- Computer Numerical Control (CNC) shears are automated and controlled by computer programs. They can perform complex cutting patterns and are highly accurate.

CNC stands for Computer Numerical Control. A CNC cutting machine uses computer numerical control to remove layers of material from a workpiece. It is used to create designs on any desired hard surface.Our technology in CNC laser produces the most efficient and high-quality results. We ensure improved quality of designs even with intrinsic and fine art work. Our software-driven projects ensure no wastage of surface area with high-quality cuts and engraving. As one of the top CNC laser engravers in Abu Dhabi, we provide highly advanced techniques of CNC cutting. Our rapid CNC cutting technology enables us to provide customers with a large number of designed pieces at a single time. Our CNC laser cutting machines are highly efficient with greater cutting accuracy. We have the best CNC laser engraver in Abu Dhabi, offering fine-cutting results with a smooth finish. Arch and Art is considered one of the top CNC cutting companies in Abu Dhabi. The company is known for delivering excellence and quality to its customers across the country. Our high-precision CNC laser cutting engraving services are considered for the most intrinsic and fine designs. We offer customized CNC designs for every project. We are proficient in providing state-of-the-art CNC cutting services in Abu Dhabi.

Stainless Steel

0.5 - 10 mm

Metal Experts Provides Laser Cutting Services to Businesses, Individuals as per their design requirements. Laser cutting is a technology that uses a laser to slice materials. The laser optics and CNC (computer numerical control) are used to direct the material or the laser beam generated as per the design required using Programing Parameters for Stainless Steel, Carbon Steel, Aluminum, Brass, Copper Material.

It's mainly used to get Sharp Bending Corners for Architectural use of Stainless Steel, Carbon Steel, Aluminum, Brass, Copper plates and compost panels.The workpiece produced with such technique has small bending radios without changing the color with small bending force requirement.

Physical Vapor Deposition (PVD) is a technique used to deposit thin films of one atom (or one molecule) at a time onto various surf aces. often metal. to give them a hard durable coating. The source of the coating is physical that is a solid or liquid instead of chemical as in the alternative coating process of Chemical Vapour Deposition (CVD).PVD Coating Is An Environment Friendly Process That Provides Brilliant & Durable Decorative Finishes.

1. Custom Design Stainless Steel Furniture. 2. Architectural Metal Cladding. 3. Stainless Steel Sheets. 4. Bath/ Toilet Accessories. 5. Glass Fixing U Channels. 6. Glass Door Hinges. 7. Glass Door Lock Covers. 8. Doors Ironmongeries. 9. Lift Cladding.

At Zee Industries, we provide the highest-quality laser cutting services in Dubai for various Industry needs. We have the latest technology, highly trained professionals and a commitment to excellence that make us a leading laser cutting service provider in the region. Our CNC laser cutting service Dubai is known for providing high accuracy and excellent finishing for any intricate parts, our facility with multiple machine gives us the confidence in handling any projects with highly demanding results in tight schedules.Cutting capacity of 6m long x 2m wide plates cutting upto 20mm thick.

2 m

6 m

Our Latest installation of Amada CNC Bending complements our shop with wide range of possibilities in product development and faster production. Simple to Complex bending on a single piece or a mass production, our shop is always ready to serve our customers with the best quality and timely service.

20 - 220 mm

6 m

We Have High Speed And High Accuracy Fiber Laser Cutting Machine For Sheet Cutting And Pipe Cutting. Profile Cutting can be done on Round Pipe, Oval Pipe, Square Tube, Rectangular Tube, “C” Channel, Equal Angle, Un Equal Angle, “T” Profile, Triangle profile, Etc,..

8 mm

In our firm we are using a multipurposeshearing machine for the cutting alloys and other sheet metal. It is also used as a scissor-like, angular shear action to cut metal into sheets or strips.

3100 mm

8 mm

We are using bending machine with the model of APH 3104*90 for making bend / curve in our jobs

3100 mm

ZN-03

Zinc

Patina Work And liquid Metal Finishes Are Artistic Processes That Is Not Easily Replicated From One Sample To The Next, Hence The Finishes Will Display Minor Variations Between 15-20%. Each Sample We Create Is Unique And Made Looking Just Right For Your Project. Please Refrain From Using Ammonia, Solvent Or Abrasive Based Cleaners For Surface Cleaning. MetalFabrik Takes No Responsibility Should The Finish Or Lacquer Be Compromised From Misuse.