Metal and Metallurgy Services in UAE

10, 25, 25 mm

CNC (Computer Numerical Control) enables the full automation of the laser cutting process by moving the working sheet or the beam under the control of the CNC as per the setting provided by the Operator. The machine takes the inputs from the operator and the operations are executed and repeated as many time as required without any errors with the help of CNC. Precision is the key the accuracy and precision of the laser cutting machines outshine the rest of the methods as they pale in comparison. Speed the cutting process is faster in comparison and gives a better headroom for project managers in their tight schedules. with the machines. Extremely flexible May it be simple works or complex works all can be handled with the same ease on a laser cutting machine. Easy setup Relatively quicker set up for the machine and the sheets to be cut thus avoiding unwanted delays and obstructions. Superior quality cuts the machines provide far superior quality cuts and avoid unnecessary time wasted in finishing the cut surfaces. Use on the variety of materials The control on the heat of the laser beams aloe it to be used on a variety of materials with the same results. Types Of Cutting Services - Fiber Laser Cutting, Tube Laser Cutting, Glass Laser Cutting, Metal Sheet Laser Cutting, Metal Plate Laser Cutting, Wood Laser Cutting. Benefits Of Cutting - JB Mechanical services have been in the business for a long time which has made us understand the market, projects, and requirements of the clients. We take every project as a new challenge and are prepared to tackle it head-on and our experience is what enabled us to be in that position. We strive always to stand head and shoulder above the competition and for that, we have been in constant up-gradation of the technology, skills of the team through training, and class-leading machinery.

Aluminium, Mild Steel and Stainless Steel

JB Mechanical Services has been a core metal fabrication company from the beginning. We have stayed relevant and UpToDate in this fast changing industry by being in a constant evolution of our technological and skill development aspects. We always aspire to stay ahead of the curve of the developments in the industry by having the best machinery and the manpower. We have experience and expertise in steel structures, industrial sheds, mezzanine floors, staircases, platforms, car park sheds, lift separator beams, canopies, walkways, gratings, trench covers, ladders, chequered plates, light poles, anchor bolts, brackets and other miscellaneous metal items.We are proud of our metal fabrication services being a big part of the realization of the dreams of our clients, vison of the architects, and schedule the project managers. Custom Metal Fabrication Services. Metal Plating. Powder coating. Surface Treatments. Supply and Installation of Stainless Steel. Mild Steel. Machine Shop. Pre Fabrication Activities. Types Of Services - Custom Metal Fabrication Services, Metal Plating, Powder coating, Surface Treatments, Supply and Installation of Stainless Steel, Mild Steel, Machine Shop, Pre Fabrication Activities.

We offer professional and flexible Waterjet cutting service to all our customers from the project designing till completion.At JB Mech, We provide precision and intricate plate Waterjet cutting for wide variety of extremely dense and thick materials.Using our latest technology waterjet CNC cutting machine from (KMT water jet systems, Germany) which is one of the most powerful waterjet cutting machines. Cold process It is a cold cutting process eliminating the heat and the hazards related to it. Also, the cold process will not harm or change the product compared to the heated process by other methods. Pressure versatility The pressure can be adjusted on the machines enabling to cut on different materials with different thicknesses. Interchangeable Nozzles The nozzles on water jet machines can be changed according to the requirement of the cutting and thus creating different kerf. Intricate cuts With the help of software and 3D machine heads intricate and complicated shapes can be produced. The use of different types of abrasive also helps in this process. Minimal Wastage No wastages produced in the water jet cutting procedure and thus it is a much cleaner process. Types Of Cutting Services - Pure Water Cutting, Abrasive Waterjet Cutting. Benefits Of Cutting - JB Mechanical services has the top-performing machines in the region and also one of the best in the industry. Our know-how in the field is an added benefit for our customers. We are focused on our machines that can provide the best solution to the problems/projects put forward to us. Our highly trained technicians along with the best machines employed on each job achieves the best possible result. We strive to be the best in the industry and to stay the best. For that, we leave no stone unturned to achieve our goals in the best way possible.

38 - 150 mm

Plasma cutting is the method where it cuts through electrically conductive materials with the use of an accelerated jet of hot plasma. The metal or electrically conductive material that is being cut becomes part of the circuit thus causing the plasma to transfer and to work. CNC enables the control of the whole process through predetermined patterns and shapes, which the operator inputs to the machine. Plasma cutting is widely used for cutting metal sheets in curved shapes.CNC Plasma Cutters are also used to create decorative metal sheet works like commercial signage ,residential signages, address sign boards, and other outdoor arts. An electric arc is sent through the constricted opening of the nozzle for the gas, which raises the temperature of the gas and converts the state of the matter of the gas to plasma. The gas for this purposed used are nitrogen, oxygen, etc. This restricted gas passing through high speeds cuts through the molten metal. Benefits Of Cutting - Plasma cutting is an effective technique to cut through thin and thick materials alike but the only impediment being that the material has to be electrically conductive for the process. Generally, handheld plasma cutters can cut through a thickness of 38mm, and CNC controlled machines can go up to 150mm. Again, there are other aspects of the process to be looked into as the performance can be different with different materials.

Electrically Conductive Metals

Fusion bonded epoxy (FBE) coating is a powder coating broadly used to provide protection to pipelines, steel pipes and a wide range of piping bonds. FBE coatings are thermoset polymers by nature. In the coating nomenclature, fusion bonded epoxy coatings are classified as protective coatings.

We do 99.9% pure Silver plating on various metals. Silver plating is mainly carried out for two reasons. One is to enhance electrical contact and the other is for decorative components like switchgear and panel boards. Silver plating has been used since the 18th century for cheaper decorative household items, cutlery, and silver plated tableware. It is used on various statues, idols artifacts, and decorative items. Al Ashrafi Group is the leading company that provides the best silver plating in Dubai. If you are someone who has a very urgent requirement for silver plating services and you are looking for a company that can provide you quality services then do not wander in different places. Your struggle ends here because you have landed on the right page. It's time to reach out to us as we provide the service of electroplating silver at home with ease. We provide flexible options so that you can take our service by sitting in the room comfortably. Do reach out to us and let us help you with the deliverability of the quality service.Al Ashrafi Group is the group of best companies that provide different services. If you are looking for any kind of service whether it's electroplating or want to buy inflight products, we have the perfect solution for you. We are a leading services provider and already delivered quality services to our clients. It's time to reach out to us. If you are looking for silver plating service near me then also contact us because we provide our services at home also.

Powder coating is a type of coating that is applied as a free-flowing, dry powder. The coating is typically applied electrostatically and is then cured under heat to allow it to flow and form a “skin”. The powder may be a thermoplastic or a thermoset polymer. It is usually used to create a hard finish that is tougher than conventional paint. Powder coating is mainly used for coating of metals, such as household appliances, aluminium extrusions, drum hardware, and automobile and bicycle parts.

Tin plating or tinning is an extremely cost-effective process. Because tin is so readily available, it is much less expensive than pricier metals such as gold, platinum or palladium. Tin also offers excellent solderability, as well as superior protection against corrosion.

Powder coating is a decorative coating that has been used on metal objects for many years as a superior alternative to wet paint systems. Powder coating is a thermosetting plastic that is electrostatically deposited as a powder and then baked on metal surfaces in an oven. The resulting coating protects the metal surface by being hard, durable, and beautiful. Almost any new commercial or residential application can be customized with a wide range of colors and finishes. Powder coating, when paired with abrasive blasting, can give a longer-lasting solution for restoring a wide range of items to their former splendor. LASTING QUALITY- Powder coatings are often tougher, more durable, and last longer than liquid paints. The coating achieves excellent adhesion, good chip and scratch resistance, and flexibility to handle products under shock and vibration since it is baked on to objects with the proper surface preparation. Powder coating has become a common finish in architectural, automotive, furniture, appliances, and a variety of other sectors and applications as a result of these advantages. QUICK TURNAROUND- Powder coated finishes are ready to use as soon as the product has cooled following the baking process. Standard liquid paints might take days to cure entirely, depending on the environment. You can practically use a powder coated object when it is still too hot to touch without fear of damaging the paint. For novel materials, this means that things may be coated quickly and returned to customers. LOW PRICES- Powder coating is consistently less expensive than painting for both short and large manufacturing runs. Powder coating has a transfer efficiency of 60-70 percent (almost double that of wet paint), and over spray is a solid that can be retrieved and re-used, resulting in almost no waste. Powder coating for minor works can sometimes be less expensive than buying paint because standard colors are created in big numbers and kept in stores. ENVIRONMENTAL- Powder coatings are an environmentally favorable coating solution because they do not contain solvents, which means no VOCs are released into the atmosphere during application. Powder materials are also generally non-toxic, thus no special handling or waste disposal is required. Furthermore, compared to liquid coatings, powder coatings produce far less waste because overspray powder may be recovered and resprayed.

Laser cutting technology uses laser to slice materials. The laser optics and CNC (computer numerical control) are used to direct the material or the laser beam generated leaving an edge with a high-quality surface finish. We offer quality laser cutting services of all kinds of designs that can be applied on Mild Steel, Stainless Steel, Aluminium sheets.

Many products we use primarily indoors or in a dry setting for decorative purposes where they are unlikely to suffer from corrosion. Without losing the original metallic effect, these items are chemically coated with a thin layer of nickel, gold, silver, antique etc. to make them attractive to the consumer. This layer is known as electroplating and is renowned for corrosion and rust prevention. The most common use of our electro-plating components is in malls, branded shops, hotels, Interior decorations, Fit-Outs, jewelry, Sheets, Claddings, HandRails, Frames, Corners, Skirtings, Stands, Channels, Profiles, etc. Our signature decorative items featured with different kinds of electroplating make us a well-known brand. Al Muntaha Group provides optimally integrated processes in order to meet the exceptionally high-quality standards for decorative surfaces, where even the slightest amount of contamination contributes to defects. In terms of overall process costs, these systems are environmentally sustainable and streamlined.

Stainless Steel, Mild Steel

Laser Cutting Sheet Pipe Tube L-Angel C-channel. Copper Brass Bronze Plastic PVC.

12 mm

6 mm

ZN-03

Zinc

Patina Work And liquid Metal Finishes Are Artistic Processes That Is Not Easily Replicated From One Sample To The Next, Hence The Finishes Will Display Minor Variations Between 15-20%. Each Sample We Create Is Unique And Made Looking Just Right For Your Project. Please Refrain From Using Ammonia, Solvent Or Abrasive Based Cleaners For Surface Cleaning. MetalFabrik Takes No Responsibility Should The Finish Or Lacquer Be Compromised From Misuse.

Design and Planning - The process starts with the design of the steel structure or product. Engineers and designers use computer-aided design (CAD) software to create detailed plans, including dimensions, specifications, and assembly instructions.Material Selection - Different types of steel, such as carbon steel, stainless steel, and alloy steel, are chosen based on the project’s requirements. The choice of steel affects the strength, durability, and corrosion resistance of the final product.Cutting - Steel sheets or bars are cut into the desired shapes using various cutting methods, such as sawing, shearing, plasma cutting, or laser cutting. This step is essential to create the individual parts needed for assembly.Forming and Shaping - Steel parts may undergo processes like bending, rolling, and stamping to achieve the required shapes and sizes. Press brakes and rolling machines are commonly used for these tasks.Welding- Welding is a crucial process in steel fabrication that involves joining steel parts together using heat and/or pressure. Different welding techniques, such as arc welding, MIG (Metal Inert Gas) welding, and TIG (Tungsten Inert Gas) welding, are used based on the project’s requirements.Machining - Machining processes, such as drilling, milling, and grinding, are employed to create holes, threads, and smooth surfaces on steel components.Assembly - Once individual parts are ready, they are assembled according to the design plans. This may involve welding, bolting, or other methods to create the final structure or product.Surface Treatment - Surface finishing techniques, like painting, galvanizing, or powder coating, are applied to protect the steel from corrosion and enhance its appearance.Quality Control - Throughout the fabrication process, quality control checks are conducted to ensure that the fabricated components meet the required standards and specifications.Transportation and Installation - After fabrication, the components are transported to the project site and assembled or installed. This step requires careful coordination to ensure that the parts fit together seamlessly.

Design and Programming- A computer-aided design (CAD) software is used to create the design for the desired cut. The design is then converted into a digital file format (usually DXF or similar) that the CNC plasma cutting machine can read.Loading the Design- The digital design file is loaded into the CNC control software of the plasma cutting machine.Material Preparation- The metal sheet or plate to be cut is prepared and placed on the cutting table. The table may include features like suction systems to hold the material in place during cutting.Setting Parameters- The operator sets various cutting parameters such as cutting speed, gas flow rates, and torch height based on the type of metal and thickness being cut.Start and Control- Once the machine is ready, the operator initiates the cutting process through the CNC control software. The software sends commands to the machine’s motors and torch control to follow the path defined in the digital design file.Plasma Torch Ignition- The plasma torch is ignited and generates an electric arc between the electrode and the nozzle. This arc ionizes the gas (often a combination of compressed air and inert gases) passing through the nozzle, creating a plasma jet.Material Cutting- The high-energy plasma jet heats and melts the metal at the cutting point, while a high-velocity gas blows away the molten metal, creating a precise and clean cut.CNC Control- The CNC control software continuously adjusts the torch height and speed based on the design, ensuring consistent and accurate cutting even on irregular surfaces.Completion and Unloading- Once the cutting is complete, the torch is turned off, and the machine completes the programmed path. The cut part remains on the table for unloading.

Components of a Shearing Machine-Blade- The cutting tool of the shearing machine. It can be a straight blade for straight cuts or a shaped blade for curved or irregular cuts.Hold-Downs- These are clamps or mechanisms that hold the material firmly in place during the cutting process to prevent movement and ensure accurate cuts.Backgauge- A positioning device that helps control the depth and position of the cut. It can be manually adjusted or controlled through automation.Frame- The main structure of the machine that supports the blade, hold-downs, and other components.Types of Shearing Machines-Mechanical Shears- These shears use a mechanical system, often with a foot pedal or hand lever, to apply force to the blade for cutting. They are suitable for light to medium-duty cutting operations.Hydraulic Shears- Hydraulic shearing machines use hydraulic systems to generate the force needed for cutting. They offer greater cutting power and are capable of handling thicker and tougher materials.Pneumatic Shears- Pneumatic shears use compressed air to drive the cutting action. They are suitable for lighter cutting tasks and are often used when portability is important.Guillotine Shears- Guillotine shears have a straight vertical blade that moves vertically to cut the material against a fixed blade. They are named after the similar action of a guillotine.Swing Beam Shears- Swing beam shears have a hinged or swinging blade that moves in a curved path to make the cut. They are known for their precision and are often used for high-quality cuts.Variable Rake Shears- These shears allow the angle of the blade to be adjusted, which helps optimize the cutting process for different materials and thicknesses.CNC Shears- Computer Numerical Control (CNC) shears are automated and controlled by computer programs. They can perform complex cutting patterns and are highly accurate.