Machining Services

Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. With this ability we use multiple Accessories to attain a proper results as per the clients demand.  ​We’re constantly looking for new advancements and technologies to find the smartest and most optimal solutions.

Milling Works, all kind of turning works for stainless steel and mild steel including threading works to fit to the clients requirements.

Having plate rolling machinery that can handle high thicknesses gives Ferrofab a competitive edge by enabling them to take on jobs that other companies are unable to handle. This specialized machinery allows the company to offer unique services and meet the specific needs of customers in industries that require high thicknesses. Max thickness plate rolling

Having a tube bending machine allows us to expand our range of services and offer more value to our clients. With this machine, we can provide custom bends and angles for a variety of applications, allowing us to meet the unique needs of our customers. This not only increases our capabilities but also positions us as a one-stop-shop for all our clients’ metalworking needs. J Tube Capabilities

All kinds of precision machining jobs, Tools and Dies etc. We are specialist in maintenance of heavy earth moving equipment. We are also maufacturing Bevel, helical and Spur worm gears. We assure you that we will effectively respond round the clock. Our machine shop is very versatile and service oriented with having following facilities - • Turning and threading operation. • Gear cutting operations. • Slotting and shaping operations. • Surface and cylindrical operations. We have experienced machinist, turners, milling operators, supervisor to produce a component within specified tolerance to the fullest satisfaction of our customers. We carrying desire to serve with best possible way to fulfill the requirment of the customers. We carrying desire to serve with best possible way to fulfill the requirement of the customers.

Our fans are dynamically balanced with high accurancy as per grade

Heat treatment service is a combination of heating and cooling operations applied to a metal or alloy in the solid state to obtain desired conditions or properties.Our in-house treatment plant is well-equipped to carry out different heat treatment services in Dubai such as annealing, normalizing, stress relieving, hardening and tempering.Perfect Tools performs case hardening heat treatment processes such as Gas Nitriding, Gas and Pack Carburizing etc. in-house to improve surface hardness and durability of metal components.Gas Nitriding is a case-hardening nitride heat treatment process in which nitrogen is introduced into the surface of a solid ferrous alloy by holding the metal at a suitable temperature in contact with a nitrogenous gas, usually ammonia.Carburizing heat treatment is a case hardening process in which iron or steel absorbs carbon while the metal is heated in the presence of a carbon-bearing material, such as charcoal or carbon monoxide. Heat Treatment Offerings.We are fully equipped to carry out the following surface & heat treatment in compliance with industry-leading practices.Annealing.Hardening.Normalizing.Tempering.Stress Relieving.Gas Nitriding.Gas & Pack Carburizing.

Cylindrical grinding is a precision machining process that involves the use of a rotating abrasive wheel to remove material from the outer surface of a cylindrical workpiece. This process is commonly used to achieve precise dimensions, smooth surface finishes, and tight tolerances on cylindrical components.Surface grinding is a process that involves the use of a rotating abrasive wheel to remove material from the surface of a workpiece to improve the surface finish, achieve precise dimensions, and remove surface imperfections on various types of materials.2 CG Machines- Cylindrical Grinding Machines.3 SG Machines- Surface Grinding Machines.CG Component dimensions- L 1600 mm, OD 250mm.SG Component dimensions- L 850 mm, W 300 mm, H 250 mm.Maximum ID- That can be ground Ø200mm x 150mm Length.

Perfect Tools has invested considerably in the latest generation of sophisticated turn mills providing a versatile range of machining capabilities to our end clients.Mill Turns are known for their efficiency and they help the organization cut down lead times and contribute to accurate and faster production.We aspire and constantly strive to gain a sustainable competitive advantage by innovating technologically to provide productive & cost-effective solutions and timely services to all our clients.We have added eight mill turns to our repertoire to meet and exceed customer needs and expectations. 8 Mill Turns- For CNC Milling & Turning.3 Mill Turns- With 5-Axis Capability.Component Dimensions- Between Centers- Length- Up to 3000 mm,OD- 350 mm x 3000 mm OAL.Maximum Turning OD- Up to 700mm.

Perfect Tools possesses BTA deep hole drilling machines that can accurately drill holes from Ø25.40mm upto Ø254.00mm (Ø 1.00” to Ø10.00” diameter).Our gun drilling machines are capable of drilling precision holes from Ø3.00mm upto Ø35.00mm (Ø0.118” upto Ø1.378” diameter) and can maintain accuracy in extreme depth-to-diameter ratios.We have 3-off deep hole drilling machines, 1-off honing machine and 2-off gun-drilling machines in our repertoire.We have the capability to hone up to 5000mm in length. Deep Hole Drilling- Drill Size- Ø25.40mm upto Ø254.00mm.Component Dimension length- Min 250mm upto 4000mm Max.Component Diameter- Ø50.8mm upto Ø320mm.Gun Drilling- Drill Size- Ø3.00mm upto Ø35.00mm.Component Dimension length- Min 100mm upto 1600mm (Max Stroke Length from one end).Component Diameter- Ø25.4mm upto Ø320mm.Honing- Honing Size- From Ø19.05mm upto Ø279.40mm.Maximum Honing Length- 5000mm.

This is a widely used subtractive machining process that feeds a stationary cutting tool into a rotating stock / workpiece to remove portions of its material to manufacture cylindrical tools and components with the desired shape.Perfect Tools as an experienced cnc machine shop and cnc turning center possesses the capability to carry out CNC Turning on a wide variety of materials including soft carbon steels, hardened materials, stainless steels, and exotic alloys such as Inconel, Monel, Hastelloy and several other non-magnetic alloys. 26 Machines- For CNC Turning.12 Conventional Lathes- For Support Machining.Up to 12 tools- On Turret (including driven tools).Component Dimensions- Max Turning Dia 900 mm, Max Turning Length 5050 mm, Max Steady Rest Clamping Dia 520 mm.Spindle specification- Max Spindle Power 55kW.

EDM or spark erosion is a manufacturing process that precisely removes material from conductive materials using thermal energy or electrical sparks to obtain the desired shape. It is known for achieving its extremely high accuracy-Wire EDM Machining- Up to +/- 0.0001” inches typical tolerancesSinker or Spark EDM- Up to +/- 0.0002’’ typical tolerances)It is very popular due to its applicability especially for hard materials like titanium or for particularly complex shapes that are hard to achieve with milling.Perfect Tools provides both Spark EDM (Die-Sink) EDM services and Wire EDM Services.We also have access to EDM Hole Drillers.

Our facilities are equipped with the latest deep hole honing machine with a capacity for the honing of diameter 500 mm (20” ) up to length 10 meters (394” approx.). With this capacity, we can meet a wide range of requirements of various clients. We have 2 vertical and 2 horizontal honing machines.

Deep hole drilling & boring - Our Deep Hole Drilling machine is one of the longest in the UAE and has the capability to Drill up to a length of 12 meters / 40 ft in one pass with a diameter from 2” / 50.8mm to 13.5” / 342 mm. The Honing machine can hone in one pass a length of 10 meters / 33 ft and a diameter from 2” / 50.8mm to 20” / 500mm. Advanced tooling and skilled operators with hands-on experience will optimise the production settings depending on the material and finish required. Accurate is able to Drill or Hone in a wide range of materials, please contact Accurate for more details. We can do Deep hole drilling on all types of alloy steel, Inconel – 625, 925, 718, 3 chrome, 9 chrome, 23 chrome, Super duplex, SS Grade – 304,316.

Accurate Edge has its own in house blasting facility with a Blast cabinet for small parts up to 1 mtr long and a Blast Room for parts up to 3 mtrs x 2.4 mts x 2.4 mtrs. This enables Accurate to blast a wide variety of parts with different media. Abrasive blasting gives you the ability to combine surface cleaning and finishing into one cost-effective process. With abrasive blasting, high pressure is used to propel a stream of abrasive media against a surface to remove contaminants and alter the shape or texture. A wide range of materials can serve as the abrasive blast media, including glass, plastic, aluminum oxide and many others. Typically aluminium oxide 120 mesh or 220 mesh is used to great a fine anchor pattern prior to coating to improve adhesion. Accurate Edge is your source for the best abrasive blasting for metal surfaces and fine finishing. Abrasive blasting offers the flexibility to tailor the process to meet your specific cleaning and finishing requirements. By altering factors such as the type of media, the size of the media particles, the velocity of the blast stream, the angle the stream is delivered by the blast gun, and the distance from the surface when delivering the blast, the user has complete control over the process and the results it delivers. Accurate Edge can achieve anchor patterns as low as 5 to 10 micron.

Accurate Edge performs case hardening of metallic components up to 50 HRS and 0.060” Induction hardening is a method of quickly and selectively hardening the surface of a metal part. A copper coil carrying a significant level of alternating current is placed near (not touching) the part. Heat is generated at, and near the surface by eddy current and hysteresis losses. Quench, usually water-based with an addition such as a polymer, is directed at the part or it is submerged. This transforms the structure to martensite, which is much harder than the prior structure. The benefits of Induction Hardening is an Increase in Strength and wear life, water resistance, parts maybe tempered altered induction hardening to adjust hardness levels as desired and having minimal distortion

Cylindrical Grinding - We are having a cylindrical grinding machine with a capacity to grind up to a diameter of 500mm (20”) and a length of 3 meters (120”), with which we can meet our customers’ various requirements when highly accurate grinding is required. Surface Grinding - Our surface grinding machine is capable to do grinding up to 600 mm X 600 mm X 1000 mm.

We offer the below mentioned services – Annealing, tempering and Stress Relive, Annealing, Tempering, Stress Relieving.

CNC Lathe and CNC Milling - Accurate Edge is equipped with the latest in CNC technology, our dedicated turnkey facility is equipped with 45 CNC lathe machines, which have C axis and hollow spindles that allow us to handle large components up to 12 meters in length. Our facilities are equipped with 21 CNC milling machines with a fourth axis, that can perform complex operations with the aid of CAD/CAM software technology. Accurate Edge is capable to carry out complicated precision profile machining with competitive pricing, a high level of quality and reliability.