Machining & Processing Services

We have various bending machines size upto 12mm thk x 3200 Length.Mechanical Press break bending Size upto 12mm thk x 6000 Length.Possible to do any type of bending Like L Angle with any size of bending required, Corrugation Bending, Cone Bending, Transaction Bending etc.Base on thickness of plate and bending size Thickness can be increased above 12mm.

Pipe Rolling transform metal pipes into accurate curves and intricate shapes, maintaining structural integrity for essential applications across construction, automotive, aerospace, HVAC system and driverse industrial machinery sectors.

Preparation - Before welding begins, the materials to be joined are prepared by cleaning and aligning them properly. The parts are positioned in a way that allows the automated welding system to access the intended weld joints.Programming - An automated welding system, often integrated with a robotic arm, is programmed with the specific welding parameters. This includes settings such as welding current, voltage, travel speed, and wire feed rate. The programming ensures that the welding process is consistent and accurate.Clamping and Fixturing- The parts to be welded are securely clamped or fixtured to prevent movement during welding. This is crucial for maintaining the precision of the weld joint.Arc Initiation - The welding system initiates an electrical arc between the consumable electrode wire and the base metal. The heat generated by the arc melts both the electrode wire and the base metal, creating a pool of molten metal.Shielding Gas - A shielding gas, typically a mixture of argon and carbon dioxide, is continuously fed around the arc area. This gas protects the molten metal from atmospheric contamination, ensuring a clean and strong weld.Wire Feeding - The consumable electrode wire is automatically fed into the arc by the welding system. As the wire melts, it contributes to the weld pool, fusing the two pieces of metal together.Welding Path - The robotic arm or automated system follows a programmed welding path along the joint. The path is determined by the specific welding pattern required for the joint configuration.Cooling and Solidification- As the weld progresses along the joint, the molten metal cools and solidifies to form a strong bond between the pieces being joined.Quality Control- Automated systems often include sensors and cameras that monitor the welding process in real-time. This allows for immediate detection of any defects or deviations from the desired weld quality.Completion- Once the welding process is complete, the welded joint is allowed to cool down. The automated system can then be repositioned for the next welding task.Auto MIG welding is commonly used in industries where consistent and high-quality welds are required, such as automotive manufacturing, aerospace, shipbuilding, and more. The automation aspect of the process reduces human error, increases productivity, and ensures that welds meet strict quality standards.

Plate Rolling length upto 2 mtr length with plate thk of 20 to 25 mm Thickness.Plate Rolling length upto 3 mtr length with plate thk of 8 t0 10 mm Thickness.Pipe Rolling upto 10″ with minimum radius of 4000mm. Pipe Bending starting from 3/4″ upto 4″ with various radius and sizes, also can be prepare new dies base on requirements.Channel CHS Rolling upto width 300 mm with small size of radius as required. RHS & SHS MS tubes Rolling can be done upto 300×300 or 250×150 with minimum radius based on thickness of section.Angle Rolling upto 150×150 with various radius can be done in our facility. Flat Bar Rolling Vertical or horizontal direction.

Tube Rolling involves forming metal tubes into precise curves and complex shapes, ensuring structural integrity for critical applications in construction, automotive, aerospace, HVAC system and various industrial machinery.

CNC & Manual lathes

0 ~ ±0.01 mm

We offer high-precision machining and turning services using CNC and manual lathes, achieving tolerances up to ±0.01 mm. Ideal for shafts, flanges, and custom metal parts, supporting prototyping, repairs, and production-scale manufacturing.

eNova 1S

300 mm

500 kg

400 x 300 mm

By building our own machines, Ferrofab can offer distinctive and specialized overlay services that meet the shifting demands of the market. Moreover, this provides us with a greater degree of control over the production process and has allowed us to position ourselves as one of the more experienced companies with clad projects in the region. Our overlay capabilities consist of

We have several press machines such as 1200 MT to 3300 MT presses, spinning machines and dishing machines.Having dishing machinery such as that is not commonly owned in the region provides a competitive advantage for Ferrofab by enabling us to meet the unique demands of the market. This specialized machinery provides us a distinct edge in the marketplace. Moreover, owning this machinery also enables Ferrofab to cater to the needs of more clients. Having an in-house dishing and pressing facility is uncommon in the region, hence providing a competitive advantage for Ferrofab. With several press machines such as 1200 MT to 3300 MT presses, spinning machines and dishing machines, we can meet the unique demands of the market. Our machinery and capabilities consist of

Having a tube bending machine allows us to expand our range of services and offer more value to our clients. With this machine, we can provide custom bends and angles for a variety of applications, allowing us to meet the unique needs of our customers. This not only increases our capabilities but also positions us as a one-stop-shop for all our clients’ metalworking needs. J Tube Capabilities

Having plate rolling machinery that can handle high thicknesses gives Ferrofab a competitive edge by enabling them to take on jobs that other companies are unable to handle. This specialized machinery allows the company to offer unique services and meet the specific needs of customers in industries that require high thicknesses. Max thickness plate rolling

Milling Works, all kind of turning works for stainless steel and mild steel including threading works to fit to the clients requirements.

Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. With this ability we use multiple Accessories to attain a proper results as per the clients demand.  ​We’re constantly looking for new advancements and technologies to find the smartest and most optimal solutions.

PVDF coatings (polyvinylidene fluoride) or Kynar® is a chemical resistant thick film barrier coating primarily used on architectural coatings that has exceptional weathering characteristics. This coating is unaffected by most chemicals and solvents and has excellent wear and abrasion resistance. PVDF coatings also have a high dielectric strength, excellent resistance to weathering and the ability to self-extinguish. PVDF coating is sprayed using electrostatic guns on aluminum and the aluminum is then baked in a curing oven at 270 degrees for 21 minutes. PVDF coating carry a 25 years warranty on aluminum for exterior finishes. PVDF coatings are in great demand in the market specifically because it is available in a variety of colors and is more durable.

We all have those things in life that we don’t trust to just anyone. For many, it may be a trusted mechanic that we know will do the job right. If you don’t feel the same about liquid coatings for your valuable products, let us show you why you should. We offer urethanes, enamels, epoxies, lacquers and water-based paints, as well as CARC and EMI/RFI shielding. We can accommodate parts of nearly all shapes and sizes in addition to substrates other coating methods are unable to accommodate due to exposure to high temperatures. Our experienced professionals have perfected their processes to meet industry-specific standards including, but not limited to, commercial, military, automotive, medical and aerospace.

Electro galvanising is a process in which a layer of zinc is bonded to steel in order to protect against corrosion. The process involves electroplating, running a current of electricity through a saline/zinc solution with a zinc anode and steel conductor. Compared to hot dip galvanizing, electroplated zinc offers these significant advantages; Lower thickness deposits to achieve comparable performance. Broader conversion coating availability for increased performance and colour options. Brighter, more aesthetically appealing, deposits.