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Pile Cage Suppliers UAE

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Pile Cage
Location : Dubai
 

Pile Cage Supplier in UAE | Heavy Duty Pile Cage Supplier

Pile cages are essential in contemporary building, particularly given the rapidly expanding infrastructure in UAE. Selecting the appropriate pile cage provider is essential whether you're working on a bridge, a high-rise building, or a maritime structure. To satisfy the highest industry standards, Fyind UAE provides a list of the best pile cage manufacturers. Pile cages come in a variety of sizes, shapes, and materials, and are made to satisfy particular project specifications. The most popular varieties of pile cages in UAE are as follows.


Types of Pile Cage in UAE for Different Applications | Why Choose Pile Cages for Construction in UAE

For high-rise buildings, bridges, and marine constructions, pile cages are available in UAE in a variety of shapes and sizes, including helical, rectangular, and tapering forms. They are crucial to the area's thriving building industry because they guarantee structural integrity, durability, and load-bearing capacity. Because of its unparalleled strength, resistance to corrosion, and adaptability, pile cages are essential for building projects in UAE. They give skyscrapers, bridges, and coastal constructions stability so they can withstand the harsh conditions of the area for a long time. Select pile cages for dependable, superior foundations.

Spiral Pile Cages | Pile Reinforcement Cage Design | Pile Cage Fabrication

The helical reinforcement pattern of spiral pile cages, which are made for circular piles, guarantees consistent strength and flexibility. Because they offer superior load distribution and structural stability, they are frequently utilized in high-rise structures and bridge foundations.

Rectangular Pile Cages | Prefabricated Reinforcement Cages

Because of its great durability and load-bearing capacity, rectangular pile cages are perfect for square or rectangular piles. They are frequently utilized in heavy-duty construction projects where strong reinforcement is crucial, like infrastructural developments and industrial facilities.

Tapered Pile Cages | Tapered Pile Cages for Sale

For applications like deep foundations or marine structures, where the pile diameter fluctuates along its length, tapered pile cages are designed. Even in difficult soil conditions, their distinctive design guarantees maximum strength and stability.

Custom-Designed Pile Cages | Custom Desgin Pile Cages Price

Unique shapes, sizes, and reinforcement patterns are provided by custom-designed pile cages, which are made to match particular project specifications. They guarantee exact engineering and optimal performance in intricate building projects, making them ideal for specialist applications.

  • For simple designs using ordinary steel grades, standard custom pile cages cost between AED 200 and AED 500 per meter.
  • AED 500 to AED 1,000 per meter for high-strength or corrosion-resistant pile cages (for heavy-duty or maritime applications employing Grade 75/520 steel or galvanized/epoxy-coated materials).
  • Large or Complex Designs: AED 1,000 to AED 2,500+ per meter (for projects needing complex engineering, tapering designs, or unusual shapes).

Key Applications of Pile Cages in UAE Construction Projects

In UAE, pile cages are frequently utilized for infrastructure projects, bridges, high-rise buildings, and maritime structures. From skyscrapers in Dubai to coastal developments in Sharjah, they offer crucial reinforcement, guaranteeing stability and longevity in the region's difficult construction circumstances.

Application of Pile Cage in Construction | High-Rise Buildings

For high-rise structures, pile cages offer essential reinforcement to guarantee stability and load-bearing ability. These cages are made of high-strength steel (Grades 60/420 or 75/520), with main bars that range in diameter from 12 to 40 mm and helical bars that range in diameter from 6 to 12 mm, spaced 100 to 300 mm apart. They are designed to endure axial loads of up to 10,000 kN, guaranteeing the longevity and security of buildings in Abu Dhabi and Dubai.

Application of Pile Cage in Concrete | Bridges and Flyovers

For bridges and flyovers, pile cages provide remarkable strength and adaptability to withstand seismic shocks and dynamic loads. These cages are typically round or rectangular in shape, with diameters ranging from 300mm to 3000mm, and are composed of corrosion-resistant steel. They are made to withstand lateral stresses and deliver enduring performance in challenging infrastructure projects around UAE.

Marine Structures | Piling construction Process

Steel that has been epoxy-coated or hot-dip galvanized is used to prevent corrosion in pile cages for marine structures, which are designed to survive the harsh coastal conditions. These cages, which can have diameters between 500 and 3000 mm and lengths up to 18 m, are frequently tapered or specially made. They ensure longevity in saltwater conditions by offering ports, docks, and offshore platforms strong reinforcement.

Infrastructure Projects | Piling Work for House

For infrastructure projects like highways, airports, and metro systems, pile cages are crucial. High-strength steel and exact main and helical bar spacing are used in their design to provide the best possible load distribution. These cages, which may be altered in size and design, are tailored to the needs of major developments in the Gulf and UAE.


Pile Cage Suppliers in the UAE | Concrete Pile Cage Suppliers

Leading providers of sturdy, specialized pile cages for building projects may be found in UAE. These suppliers offer goods that satisfy global standards, guaranteeing performance, strength, and dependability for high-rise, maritime, and infrastructure projects.

Emirates Steel

For major infrastructure projects, Emirates Steel is a well-known producer of steel reinforcement components, such as pile cages. Reputable for their superior materials and adherence to global standards, they are a reliable option for building projects all across UAE.

Gulf Steel Industries

Custom pile cages for industrial and marine applications are Gulf Steel Industries' area of expertise. Their products are perfect for heavy-duty and coastal construction projects in UAE and beyond since they are designed to endure severe environments.

Al Ghurair Iron and Steel

One of the top suppliers of pile cages for infrastructural, commercial, and residential applications is Al Ghurair Iron and Steel. They provide customized solutions that address the unique requirements of building projects in the United Arab Emirates, with an emphasis on quality and innovation.


Pile Cage Supplier Pricing in UAE | Pile Cage Supplier Cost in UAE

  • AED 150 to AED 300 per meter for standard pile cages.
  • Pile cages with custom designs cost between AED 300 and AED 600 per meter.
  • Large-scale projects may qualify for bulk discounts, which can cut expenses by 10% to 20%.

Technical Specifications of Pile Cages | Pile Reinforcement Cage Lapping Details

Pile cages are designed to satisfy particular building specifications, guaranteeing their strength, resilience, and ability to support loads. The following are the main pile cage specifications, which changes based on the application, design and the kind of projects.


Specification for a Standard Pile Cage – The Parameter Details

  • Diameter - 800 mm
  • Length - 12 meters
  • Diameter of the Main Bar - 20 mm (60/420 grade)
  • Diameter of Helical Bars - Grade 60/420, 8mm
  • Space of the Main Bar - 200 mm
  • Helical Bar Distance - 150 mm
  • Capacity to Load - 3000 kN (axial)
  • Surface Preparation - Hot dip galvanized
  • Criteria - ASTM A615, BS 4449, and ISO 9001

Material Specifications

Steel Grade

For pile cages, high-strength steel (such as Grade 60/420 or Grade 75/520) is frequently utilized to guarantee longevity and load-bearing capability. For coastal or maritime constructions, corrosion-resistant steel is the material of choice.

Reinforcement Bars

  • Main bars: Depending on the load requirements, they usually have a diameter of 12 to 40 mm.
  • Spiral or helical bars are typically 6 to 12 mm in diameter and spaced 100 to 300 mm apart.

Welding

To guarantee structural integrity, welded joints must adhere to international standards (such as ISO 17660 or AWS D1.4).

Dimension and Design

  • Diameter: Depending on the size of the pile, pile cages can have a diameter of 300 to 3000 mm.
  • Length: Custom lengths can be made for projects, although standard lengths are between 6 and 18 meters.
  • Shape: Depending on the application and type of pile, designs can be tapered, round, or rectangular.
  • Main bars: spaced between 100 and 300 mm apart.
  • Helical bars: Depending on the design specifications, they are spaced 100 to 300 mm apart.

Load Bearing Capacity

  • Axial Load Capacity: Depending on the needs of the project, this component can support axial loads between 500 and 10,000 kN.
  • Lateral Load Capacity: designed to withstand lateral forces brought on by soil pressure, seismic activity, or wind.
  • Surface Treatment Galvanization: Piling cages used in corrosive settings, such as marine structures, are frequently subjected to hot-dip galvanizing.

Additional defense against corrosion and chemical exposure is offered by epoxy coating.

Standards and Certifications

  • International Standards:Compliant with ISO 9001, BS 4449, and ASTM A615 standards.
  • Testing: Pile cages are put through a rigorous testing process to determine their load-bearing capacity, welding integrity, and tensile strength.

Customization Options

  • Tailored Designs:Custom sizes, forms, and reinforcing patterns are used in tailored designs to satisfy particular project specifications.

Special Features:

Extra reinforcement for high-load applications or seismic zones


Benefits of Using Pile Cage in UAE Construction Projects

For building projects in UAE to be strong, stable, and long-lasting, pile cages are necessary. These are the main advantages:

High Load-Bearing Capacity:

Pile cages offer strong support for infrastructure projects, bridges, and high-rise buildings by withstanding axial loads of up to 10,000 kN.

Corrosion Resistance:

Suitable for the severe coastal and desert conditions of the United Arab Emirates, piling cages are constructed from high-strength, corrosion-resistant steel (Grades 60/420 or 75/520).

Customizable Designs:

Pile cages can be made to fit certain project specifications. They come in circular, rectangular, or tapered shapes, with diameters ranging from 300 to 3000 mm and lengths up to 18 m.

Durability and longevity:

Even in corrosive environments, such as maritime constructions, hot-dip galvanized, or epoxy-coated surfaces guarantee long-lasting performance.

International Standards Compliance:

Pile cages follow ASTM A615, BS 4449, and ISO 9001 standards, guaranteeing dependability and quality for building projects in UAE. Pile cages are an essential part of the UAE's developing construction industry since they improve structural integrity, lower maintenance costs, and increase long-term durability in construction projects.


FAQs About Pile Cages in UAE

What is the Lifespan of a Pile Cage in UAE?

Depending on environmental factors, corrosion resistance, and material quality, pile cage lifespans in UAE usually extend between fifty and one hundred years. Longevity is ensured by proper upkeep and respect to UAE construction requirements.

How Do I Verify the Quality of a Pile Cage in UAE?

Examine certificates, corrosion-resistant coatings, and material grades (such as Fe 415 or Fe 500) to confirm quality. Verify adherence to UAE norms, such as the rules set forth by the Dubai Municipality and ask for results from third-party inspections.

Can Pile Cages Be Reused in Different UAE Projects?

Because of the wear and strain from initial installation, pile cages are typically not reusable. Using new cages for every job is safer because reusing them can impair structural integrity.

What Are the Common Challenges in Pile Cage Installation in UAE?

Extreme weather, erratic soil, and guaranteeing exact alignment are typical obstacles. To address these challenges in UAE projects, careful planning, knowledgeable workers, and premium materials are necessary.

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